Imaging and measurements of semiconductor structures with critical
dimensions is another challenging application for AFM. The image
in Figure 3 shows a 3D view of the features, which are 30 nm in
width and 100 nm in height.
30-nm lines (100-nm in height).
The parameters are evaluated correctly when regular probes are
used. However, the edges of the lines presented in the images are
affected by a convolution of the tip shape. In other words, the
shape of the tip limits the accuracy of the measured shape of the
sample features. The problem of the tip-shape convolution becomes
even more severe with increases in height and decreases in spacing
between features. The use of probes with small opening angles (such
as FIB-made probes) is required in such cases.
The GP probes can provide an improvement in accuracy from the NSC/CSC
probes. For further accuracy, HI'RES-W probes can also be used.
Very great care must be taken when using the HI'RES-W probes on
such samples, as damage to the tip is easily incurred. When using
Hi'RES-W, "light tapping" conditions are preferable, which
implies low resonance amplitude (start at 0.2V up to 1.2V) and a
set point ratio of about 0.9 to 1. Scan rate should start at below
1 Hz. Scan size should start out at 50 nm (250 nm maximum). It is
also important, in general, when imaging samples with a large span
in the vertical dimension to use large gains. See high resolution
imaging for details.